Home Forums DIY Packrafts Packraft air loss

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  • #14390
    darrens
    Participant

    Hi,

    Has anyone else found their packrafts slowly lose pressure over time? If so, how much pressure do they find they lose?  I have made two packrafts thus far, a single and a double.  With the single sitting at home (after many many tests) I find i may lose one full lung full of air in a 6 to 8hr period and three big lung fulls if left overnight.   The double packraft seems to lose air at a similar rate (ie. needs twice as many large blows to fill up again).

    I’ve gone through both a number of times with soap test and cannot find any signs of leaks.  Wondering what others have experienced?  Is this normal?  Has anyone tried any other ways to find leaks.  Eg.

    1.  Put water inside and leave overnight to see if water escapes.

    2. Tried any latex type inflatable boats sealants to apply on the inside?  Obvious concern here is if inside will stick together once rolled up.

    3. Helium leak test.  Ie. filled with helium and run a helium sensor around outside looking for leaks.

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    Replies
    • #14501
      darrens
      Participant

      Found all the sources of my leaks!  Found a number of microscopic leaks in the TPU where iron had touched it and/or near seams.   Technique i found to find them was painting on undiluted car wash.  Undiluted meant it was nice and thick and microscopic bubbles showed up that I just did not see with the diluted car wash methods.   Painting on with wide paintbrush doesn’t take too long at all.

      • #14505
        Matt (Admin)
        Keymaster

        Excellent – and thanks for the tip!

    • #14431
      darrens
      Participant

      One more question please Matt.  Do you know if the TPU fabric is still airtight if the TPU coating is melted?  On both my rafts i have areas where the TPU has been melted where i touched it with my iron.  Am wondering if air may escape very very slow through these?   Ie.  Does the airtightness come from the TPU or the nylon fabric?

      • #14456
        Matt (Admin)
        Keymaster

        Yep, the TPU is what makes the fabric airtight, so if it’s damaged that could cause it to leak – check those spots first. Cheers!

    • #14430
      darrens
      Participant

      Hi Matt,

      OK, thanks for the tips.  As long as i know there must be a leak somewhere i will persevere to find it.  It bugs me knowing there’s air loss coming from somewhere….

      I’ll try the more concentrated soap mix as you suggested.  And bribe the kids to stare at it with me ;).

    • #14427
      Matt (Admin)
      Keymaster

      The undamaged fabric is airtight, so you definitely have at least one leak somewhere. The first question to consider is whether or not it’s worth your time trying to track it down. Based on some quick math and an average lung capacity, the rate of air loss you’re seeing is equivalent to roughly 1/2 litre (1 pint) per hour, or 8 ml (0.25 oz) per minute, which would be difficult to detect, but not impossible (maybe one pea-sized bubble every five seconds). This rate of air loss will be vastly outweighed by pressure changes due to fluctuations in sunlight intensity and air/water temperature as you paddle, so even if you find and fix it, it will make no practical difference. That said, it is annoying just knowing there’s a leak somewhere, so if you do want to find and fix it, I totally understand.

      For a very slow leak like this, you’d probably need to use a highly concentrated mix of soap in water (maybe half and half) and paint it on and then stare at each area for several seconds to see if a bubble starts to form.

      Assuming you’ve tested the entire surface of the tubes, the seams, the valve, zipper, and all the usual suspects with soap and haven’t found the leak, the helium test might work, but it sounds expensive (unless you already have access to the equipment and a large amount of helium) and you’d have to check to be sure the detector can register the concentration of helium you’d expect from a very small leak.

      The water test might work, but unless you have a zipper in your packraft I wouldn’t recommend it because it would take a lot of work (many many inflation/deflation cycles) to dry out the inside of the packraft. Water has pretty high surface tension and higher viscosity than air, so after adding water, pressurize the packraft with air. It will leak even slower than air and you’ll be looking for a very small amount of water.

      Personally I wouldn’t go the latex route… I have no idea if it would work but it would definitely discolor the fabric and increase the weight of the packraft significantly.

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