• Outstanding! I’m so glad the rod holders worked out. Great work, and thanks for sharing! It looks like you’ve already been to some stunning places. Cheers

  • I second BobDep’s advice 🙂

  • Cool! I hope it works out – it looks like it will. Thanks for posting the pictures!

  • I haven’t made specific instructions yet, but you can either install it the same way as a SuperSeal or you can iron it directly to the tube fabric from the “inside” side of the tube. You will be on your own if you want to install it in a seam, at least for the time being, as I haven’t done that yet myself.

  • Well done – it looks great! Do you mind if I add your photos to the instructions page?

  • Matt (Admin) replied to the topic Tips & Tricks in the forum DIY Packrafts 1 year, 4 months ago

    That is a great idea! I’m going to add these heat sealing form tips to the Heat Sealing page.

  • Not officially, but you could use some of the scrap fabric that is included in the kit to do that.

  • Hi ztron, don’t worry, it’s not a big problem. I’ll post my advice on the Tube 1 instructions page. Cheers

  • Yeah, that’s something I’ve thought about, but once there’s TPU on both sides of the standard tube fabric then it’s only slightly lighter than the standard 450 GSM floor fabric – the difference isn’t big enough to make it worthwhile on a floor that’s about one square meter (it might save 50 or 100 grams compared to using the standard weight floor…[Read more]

  • It sounds like an Ultralight is what you want… I paddle class 1+ in the Ultralight and sometimes carry my wife with me on lakes. If you dig through my old YouTube videos you can see me doing these things in earlier versions of what became the Ultralight. Just four days ago a customer who built an Ultralight emailed:

    “By the way last weekend I…[Read more]

  • I’ve looked at the numbers before and unfortunately it doesn’t really make sense.

    Having an Ultralight packraft with a wraparound floor wouldn’t make it stronger because the ultralight floor fabric is the same strength as the ultralight tube fabric.

    Compared to a standard weight Telkwa, substituting ultralight tube fabric in a Telkwa only…[Read more]

  • Sounds great – thanks for the order!

  • Great job, and thanks for posting! Cool accessories, too!

  • I haven’t tried it, so it would be a bit of an experiment, but I think that would be okay. I would make the parts that attach to the packraft’s tubes out of the standard weight fabric… there should be enough of that in the kit, but add a note to your order reminding me about this and I’ll make sure to add some extra. Cheers!

  • I don’t think there’s an easy way to tell, but the stiffener is something that you insert and remove each time you use the packraft, so you don’t really need to worry about it beforehand – if it’s not stiff enough to keep the skirt on when you get to that point then you can replace it.

  • Replacement Spray Deck Stiffener The DIY Packraft spray decks use flexible plastic tubing to stiffen the rim that the elastic spray skirt fits over (the coaming), and several […]

    • is there a way to tell between the two batches? I got a kit six months ago and haven’t put it together yet. Should I just to put it together with Pex out of an abundance of caution?

      • I don’t think there’s an easy way to tell, but the stiffener is something that you insert and remove each time you use the packraft, so you don’t really need to worry about it beforehand – if it’s not stiff enough to keep the skirt on when you get to that point then you can replace it.

    • Thanks for addressing this issue, Matt. I found that with 1/2″ PEX-b for combing, the spray skirt stays fairly well attached to the spray deck through class III. However, it’s still far from dry in that boat. As my body rotates while paddling through whitewater, the waist shock-cord tends to drop down my waist until it sits quite low. Water then pools on the skirt and slowly drips through my shirt and into the cockpit. After running my local 2 mile stretch of whitewater, I had 50-70lbs of water in the boat. So while it won’t negate the need for a drysuit in cold conditions, it does at least prevent having to get out & dump the boat after every rapid. I think my next adjustment will be adding shoulder straps to the skirt to keep it higher on my waist. After that, I may look at aquasealing the holes along the deck where the tube-fabric-joining strips prevent a seal, as you suggest in the tutorial.

      • I found the same issue with the skirt. You can correct this by adding adjustable straps to your skirt. These will prevent the skirt from gradually shifting down. I also found I needed to add additional fabric panels to offer more ‘give’ to the skirt, allowing me to shift around in the boat a bit more without putting tension on the skirt.

  • If you pull the tube 2 fabric forward and align the edge with the 5 cm line beside the slit (letting the tube fabric overhang the slit) then it looks like it will lie flat. You don’t have to force the existing corner to sit on the slit – you can trim the forward edge of tube 2 later so it lines up with the slit.

    Does that help? I’m not 100% sure…[Read more]

  • New Heat Sealing Video As part of my effort to continuously improve the DIY Packraft instructions, I’ve made a new, more comprehensive video about heat sealing. It’s […]

    • Great Video. I’m just about to start assembling my second packraft and I know my sealing technique needs improvements. After using he first packraft a few times I found the edge of the seams would develop little bubbles of delamination between the TPU layers which I spot hit with the iron. I think not having to move the iron back and forth along the seams during the sealing will help me get a better initial weld.

  • Hi Christian, I sympathize with that fear! It took me some time before I felt comfortable paddling in the Ultralight packrafts. The newer Ultralight fabric is very similar to the older fabric – to achieve the packraft’s very light weight we must use a very lightweight fabric or reduce the size and capabilities of the boat.

    As a confidence…[Read more]

  • It’s great to know that if I lose my primary inflation method then I can use a pen or a bit of tubing to inflate my packraft relatively quickly to get home!

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